Method of producing fibers from glass and other heat-softenable materials



Jan. 18, 1955 c. J. s'i'ALEGo 2,699,631

METHOD OF PRODUCING FIBERS FROM GLASS AND OTHER HEAT-SOFTENABLE MATERIALS Filed Jilly 12, 1951 4 Sheets-Sheet l IN V EN TOR. 0/0215 JJrazzao Jan. 18, 1955 c J STALEGO 2,699,631

METHOD OF PRdDU'CING FIBERS FROM GLASS AND OTHER HEAT-SOF'TENABLE MATERIALS Filed July 12, 1951 4 Sheets-Sheet 2 IEIE=S v INVENTOR. I \M Cl/fifizf I 577411560 ATTORNEYS Jan. 18, 1955 C J. STALEGO 2,699,63 1 METHOD OF PRODUCING FIBERS FROM GLASS AND OTHER HEAT-SOFTENABLE MATERIALS Filed July 12, 1951 4 Sheets-Sheet 5 Ema-=17 I I 11 ll 55 I \Pv 55 1 If) 1 23 as 56' E3 56 I I E IN V EN TOR. 0/0/2455 I 5744560 jaw-w Ma a Jan. 18, 1955 c, J, STALEGO' 2,699,631

METHOD OF PRODUCING FIBERS FROM GLASS AND OTHER HEAT-SOFTENABLE MATERIALS Filed July 12, 1951 4 Sheets-Sheet 4 mvzu'ron CH/mLEs J1 SmLEsa.

ATTORNEYS.

United States Patent METHOD OF PRODUCING FIBERS FROM GLASS AND OTHER HEAT-SOFTENABLE MATERIALS Charles J. Stalego, Newark, Ohio, assignor to Owens- Corning Fiberglas Corporation, a corporation of Delaware Application July 12, 1951, Serial No. 236,321

4 Claims. (CI. 49-77) This invention relates to a method for producing fibers from heat softenable materials, such for example, as glass and is a continuation-in-part of my application Serial Number 780,074, filed October 15, 1947, issued into Patent No. 2,578,101.

The present invention concerns itself more particularly with a process for making fibers wherein the heat softenable material or glass is drawn out or attenuated into fine fibers by a gaseous blast produced by burning a combustible gaseous mixture in a chamber and discharging the products of combustion through an opening in one wall of the chamber. The opening is ordinarily elongated in a direction extending transversely of the chamher and is so proportioned with respect to the combustion chamber that the products of combustion passing through the opening form a ribbon-like blast having a temperature exceeding the softening temperature of the glass and having a velocity sufiiciently high to draw-out or attenuate the softened glass into fibers.

Glass rods may be fed into the blast along a path extending transversely of the blast with the rods spaced laterally from each other across the width of the blast. The characteristics of the blast, the size of the rods and the rate of feed of the rods into the blast are such that the glass at the advancing ends of the rods is melted or softened sufiiciently in the blast to enable the force of the blast to draw-out or attenuate the softened glass into fine fibers.

Inasmuch as the blast is usually discharged from the burner directly into the atmosphere, the temperature and velocity of the blast decreases as the distance from the burner increases. In other words, the length of the attenuating zone in the blast is somewhat restricted. The length of this zone in the blast, over which the required attenuating temperatures and velocities are maintained, is one of the important factors in controlling the commercial production of fine fibers of one micron or less in diameter or in controlling the production of coarser fibers from larger diameter rods.

With the above in view, it is one of the .objects of this invention to substantially increase the length of the zone in the blast over which attenuating temperatures and velocities are maintained. In general this is accomplished herein by shielding the gaseous blast issuing from the burner outlet opening for a substantial portion of its length. Thus unlimited expansion of the gaseous blast issuing from the burner outlet opening is resisted and the blast is protected from the cooling effects of the surrounding atmosphere.

Another object of this invention is to minimize loss of heat from the blast. Streams of fluid are directed along the blast in the general direction of flow of the blast. This fluid may be air induced to flow from the atmosphere and along the blast by the movement of the blast or may be in the form of a gaseous medium discharged against the blast under sufiicient pressure to result in a movement of the gaseous medium along the blast at a rate tending to approach the speed of the blast. In either case the fluid provides a protective shield for the blast to reduce heat losses and, in addition, imparts a movement to the atmosphere adjacent the burner outlet opening in the direction of flow of the blast issuing from this opening. This latter feature is important as it reduces the resistance ordinarily offered by the atmosphere to the projection of the blast into the atmosphere, and as a consequence, reduces the turbulence resulting from such interference. Although a certain amount of turbulence assists in the production of very fine fibers, it is desirable to prevent this turbulence from becoming so violent that the fine fibers are broken up into very short lengths and the above arrangement of shielding tends to prevent such a condition.

Still another object of this invention is to provide a shield supported with one end positioned to receive the blast issuing from the burner discharge orifice and having means cooperating with the burner walls to form a passage through which air induced by movement of the blast flows into the shield along the blast. Thus the induced air is heated by radiation from the burner walls and heat losses from the blast are further reduced.

A further object of this invention is to provide controlled expansion of the blast and to accelerate the flow of induced air along the blast.

A still further object of this invention is to minimize the tendency of the blast to neck-in or reduce in width as it issues from the burner orifice. Thus the efiective width of the gaseous blast at some distance from the burner approximates the actual length of the elongated burner outlet opening and, as a consequence, a greater number of primary filaments or rods of heat softenable material may be fed into the blast produced through an orifice of given length. In other words, it is not necessary to increase the length of the burner orifice opening to compensate for the tendency of the blast to neck-in as it leaves the burner. This is especially important in the present instance where the relative proportions of the burner orifice and combustion chamber in the burner are important in obtaining a blast of the required temperature and velocity for efiicient attenuation of the glass or heat softenable material.

The foregoing as well as other objects will be made more apparent as this description proceeds, especially when considered in connection with the accompanying drawings, wherein:

Figure 1 is a semi-diagrammatic elevational View partly 1n section of one type of apparatus capable of producing fibers in accordance with this invention;

Figure 2 is a longitudinal sectional view through the burner and primary filament guide assembly shown in Figure 1;

Figure 3 is a front elevational view of a part of the apparatus shown in Figure 1;

Figure 4 1s a fragmentary longitudinal sectional view showing a modified construction;

Figure 5 is a fragmentary longitudinal sectional view of another embodiment of this invention;

Figure 6 1s a plan view partly in section of still another modification;

Figure 7 is a front elevational View of the construction shown in Figure 6;

Figure 8 is a view similar to Figure 7 showing a further embodiment of this invention;

Figure 9 is a fragmentary longitudinal sectional view of another form of burner assembly that may be used in practicing this invention;

Figure 10 is a view similar to Figure 9 showing a still further modification of the invention;

Figure 11 is an end view illustrating a further modification of the invention, and

Figure 12 is a longitudinal sectional view taken substantially on the line 12-12 of Figure 11.

The process for producing fibers in accordance with thls invention from heat softenable or thermoplastic materials, such for example, as glass, will be more fully understood upon considering the apparatus selected herein for carrying out the several steps of the process.

Referring first to the embodiment of the invention shown in Figures 1 to 3 inclusive, it will be noted that the numeral 19 designates a combustion type burner having a body 20 of refractory material shaped to define a combustion chamber 21. The rear end of the combustion chamber 21 is provided with a wall 22 having a plurality of restricted orifices extending therethrough, and the opposite end of the chamber is provided with a front wall having an outlet or discharge opening 23 therethrough. The refractory body 20 is enclosed in a sheet metal shell 24 which extends beyond the rear end of the body in a manner to form an inlet chamber or manifold 25 at the rear side of the perforated wall 22. A suitable conduit 26 is connected at one end to the rear end of the shell for feeding the specified combustible gaseous mixture into the inlet chamber 25.

The type of combustible gas used may be of any suitable kind, but for reasons of economy, it is preferred to use an ordinary fuel gas, such as natural or manufactured fuel gas. This gas is mixed with the proper amount of air by means of the conventional type of air and gas mixer not shown herein. The gas and air mixture is taken from the mixer at moderate pressures of approximately 1 to 5 p. s. i., or considerably more if desired, and is let through the conduit 26 to the inlet chamber of the burner.

The selected gaseous mixture admitted to the inlet chamber 25 passes through the orifices in the Wall 22 where it ignites and burns with a resultig high degree of expansion. During operation the walls of the combustion chamber 21 .are heated by the burning gas and the hot walls tend to increase the rate at which the gas entering the chamber burns. The resulting high rate of combustion causes a great expansion of the products of combustion which escape from the chamber 21 into the atmosphere through the outlet opening 23. As will be presently described, the outlet opening 23 is restricted to greatly accelerate the escape of the products of com bustion from the chamber and thereby provides a very high velocity gaseous blast B of intense heat. Generally speaking, it is preferred to feed as much gaseous mixture into the chamber 21 as possible, without causing the combustion in the chamber to become unstable or to take place at the outside of the chamber, or to cease altogether.

The outlet opening 23 is elongated in a direction extending transversely of the combustion chamber 21, and the cross-sectional area of the outlet opening is so proportioned with respect to the cross-sectional area of the chamber that the products of the combustion taking place within the chamber are greatly accelerated as they pass through the outlet opening. As will be more fully hereinafter described, the cross-sectional area of the opening 23 may be varied to some extent relative to the crosssectional area of the chamber 21, depending upon the heat required in the blast B issuing from the outlet opening.

In this connection it will be noted that as the crosssectional area of the outlet opening 23 is increased in relation to the cross-sectional area of the combustion chamber 21, the velocity of the blast passing through the outlet opening is decreased. Preferably the crosssectional area of the outlet opening 23 is no greater than necessary to obtain in the blast the heat required to raise the material or glass to the proper attenuating temperature. The most efiicient relationship between the crosssectional area of the outlet opening 23 and the corresponding area of the chamber 21 maybe readily determined by simple trial, but in most instances, will be found to be within the range of 1:8 to 1:4. This arrangement provides for obtaining a gaseous blast having sufiicient temperature to soften or melt the glass to the proper degree for effective attenuation by the available velocity of the blast. In actual practice, temperatures in the blast of 3000 F. or more are obtainable, and velocities of 1250 or more feet per second have been secured.

The glass or other heat softenable material selected is fed into the blast B in the form of primary filaments or solid rods P. As indicated in Figure 3 of the drawings, a plurality of primary filaments are fed into the blast B along a path extending substantially perpendicular to the blast and are arranged with adjacent filaments spaced laterally from each other crosswise of the blast. Referring again to Figure 1 of the drawings, it will be noted that the reference character 27 indicates a glass feeder or bushing which may be in the form of a long relatively narrow trough having a plurality of orifices 28 in the bottom wall thereof.

Glass vcullet or glass batch is fed to the bushing in any suitable manner, and is heated while in the bushing to a molten condition. The molten glass flows from the orifices 28 in the form of small streams, which are attenuated to form the primary .filaments P by means of coacting feed rolls 29 and 30 located below the bushing 27 .a suificient distance to assure cooling of the streams to solidification before engagement by. the rolls. One or both of the feed rolls may be driven by any suitable type of prime mover, such for example, as an electric motor not shown herein.

It has been found that the velocity and temperature of the blast is highest immediately adjacent the outlet opening 23 in the front wall of the burner and decreases in both temperature and velocity as the distance from the outlet opening increases. Thus in order to take full advantage of the maximum temperature and velocity of the blast, the primary filaments P are fed into the blast as close to the outlet opening 23 as is practical.

In accordance with this invention the primary filaments P are guided into the blast by a guide 32 suitably supported between the ccacting feed rolls and the blast B. The guide 32 comprises a plate 33 elongated in the direction of the path of travel of the primary fibers P leaving the feed rolls and having a plurality of laterally spaced grooves 34 corresponding in number to the number of primary filaments. The lateral spacing of the grooves 34 is such that these grooves respectively receive the primary filaments as the latter leave the feed rolls, and the grooves preferably extend for the full length of the plate 33. The lower end portion 35 of the guide plate 33 extends down wardly in juxtaposition to the front wall of the burner and terminates as closely as possible to the top side of the blast B issuing from the burner outlet opening 23.

The guide 32 is provided with a cover 36 which is secured to the rear face of the plate 33 over the grooves 35 to enclose the primary filaments P. The lower end of the cover 36 terminates short of the portion 35 of the plate 33 to expose the primary filaments to heat radiating from the front wall of the burner. Due to the fact that the guide plate 33 extends in close proximity to the blast B, this plate is subjected to extremely high temperatures, and if desired, may be cooled by providing a jacket 37 at the front side of the plate 33. A cooling medium from any suitable source may be circulated through the jacket 37 in accordance with orthodox practice.

It has been pointed out above that both the temperature and velocity of the gaseous blast decreases as the distance from the burner discharge opening 23 increases. For the purpose of this description, the zone or length of the blast having a temperature sufficiently high to maintain the glass at the viscosity required to enable attenuating the glass to secondary fibers of the proper size will he considered the effective attenuating length or zone of the blast. Under ordinary conditions of operation, this zone is somewhat restricted in length due to the great expansion of the gaseous blast as it is discharged into the atmosphere from the burner outlet opening, and due to the loss of heat from the blast to the atmosphere.

it will further be noted that under ordinary conditions, the atmosphere at the discharge side of the outlet opening 23 is relatively stationary, so that as the blast is discharged into the atmosphere, considerable turbulence is created. While a certain amount of turbulence is desired in that it tends to impart an undulating motion to the fibers being drawn, and thereby greatly assists in the attenuation of these fibers, nevertheless, uncontrolled turbulence is objectionable, especially where it is desired to produce as long a fiber as possible. Uncontrolled or severe turbulence in the attenuating zone may result in blowing the fibers out of the boundary of the attenuating zone, and in any case, has a tendency to break up the fine fibers into small lengths.

In actual practice it is ordinarily desirable to increase the effective attenuating length of the blast B as much as possibleyso that the glass streams in the blast are maintained in a molten or softened condition for a greater portion of their length, and as a result, are more effectively drawn out or attenuated by the force of the blast. Thus finer fibers may be produced at greater quantities from primary filaments of larger diameter.

In accordance with this invention the effective len th of the attenuating zone is substantially increased by shielding the blast B as it issues from the outlet opening 23 in the burner. With this in View, reference is made more in detail to Figure 2 of the drawings. wherein the reference numeral 40 designates a shield which may be formed of a refractory metal, but is preferably formed of a metal having extremely high heat resisting characteristics, such for example, as inconel, platinum, nickel or chromium. In any case the shield is generally tubular in cross-section having a passage 41 therethrough corresponding in shape to, but somewhat greater in size than, the outlet opening 23 in the front wall of the burner.

The shield 40 is suitably supported at the front side of the burner 19 with the rear end registering with the outlet opening 26 in the front wall or the burner 19, so that the blast t5 discharged from the outlet opening enters the rear end of the passage 41 and flows through the shield 40. The top and DOLLOlIl walls of the shield 40 at the rear end or the latter are flared outwardly, and the front wall portions 42 or the burner at opposite sides of the outlet opening 25 are correspondingly nared to rorln passages ta. lne passages 4.5 communlcate with the atmosphere in the region or the burner 19 and direct air from the atmosphere into the shield 40. this air is induced by the movement of the blast B through the shield and, or course, passes over the burner Walls so as to be heated by radiation rrom the latter. lli deslred, additional openings 44 may be formed in opposite sides of the shield in spaced relation to each other lengthwise of the shield from the passages 4.5, and the walls or the shield adjacent the openlngs H may be fiared outwardly to provide additional passages for air. 'lhus air from the atmosphere may fiow relatively rreely into the shield along opposite sides or the blast in the direction of movement or the blast.

The depth 01' the passage 41 at the rear end of the shield or, in other words, at the zone 45, is preferably restricted to impart a venturi-shaped contour to the passage and thereby accelerate the flow of induced air through the shield m the direction of movement of the blast. The top wall or the shield ad acent the rear end thereof is formed with a slot 46 elongated transversely of the shield and positioned to receive the filaments t as the latter leave the guide 32.

it follows rrom the foregoing that the blast B is confined to some extent by the shield, and the induced air flowing along the blast. This arrangement prevents any tendency for the blast to break up as it is discharged into the atmosphere, and thereby greatly increases the ett'ective length or the attenuating zone. Also the induced air passing through the shield protects the blast from the cooling elrects or the surrounding atmosphere and minimizes loss of heat from the blast, so that the temperature of the blast in the attenuating zone may be more nearly uniform throughout the length of this zone. Moreover, the induced air admitted to the shield results in a movement of the atmosphere immediately adjacent the discharge opening 23 in the direction of fiow of the blast, so that turbulence in the attenuating zone of the blast is somewhat reduced or controlled.

The flow of air through the shield has a cooling effect on the shield, and in most instances, will be suflicient to prevent the shield from reaching critical temperatures without the necessity of employing artificial cooling means. However, such means may be provided if necessary.

Referring now to the embodiment of the invention shown in Figure 4 of the drawings, it will be noted that the shield 47 is in the form of a tube similar to the shield 4d, except that the openings 44 are omitted, and the air induced by the movement of the blast through the tube is required to enter the tube through the rear end of the latter. it will also be noted that in this embodiment the tube is suitably supported with the rear end in advance of the primary filament guide 32, eliminating the necessity of slotting the shield to receive the primary filament.

The modification shown in Figure 5 of the drawing discloses a tubular shield 48 similar to the shield 47, except that the shield 48 is formed with an extension 49 at the rear end of suflicient size to substantially enclose the burner 19. The extension 49 is of greater dimension than the burner, and cooperates with the walls of the latter to form a passage 50 through which practically all of the air, induced by movement of the blast through the shield, is required to pass. Thus this air is heated substantially before contact with the blast and loss of heat from the blast to the induced air is thereby minimized. It will further be noted that the top wall of the shield opposite the filament guide 32 is formed with an elongated slot 51 through which the primary filaments P may pass into the blast.

Another characteristic of blasts produced without the assistance of a shield is that as the blast issues from the burner outlet opening 23, it tends to neck-in or reduce in width to some extent. This is objectionable, especially in cases where it is desired to feed the primary filaments P into the blast immediately adjacent the discharge side of the outlet opening 23, and ordinarily necessitates either reducing the number of primary filaments projected into the blast, or requires the length or the outlet opening 23 to be increased by an amount required to compensate for the extent or restriction of the blast.

in order to overcome the above objection, a pair of plates 55 are supported at opposite ends of the burner outlet opening 2s m the manner shown in Figures 6 and 7. "lhese plates are preferably formed of a high heat resisting rerractory material, and are positioned so that the inner surfaces as term, in effect, continuations of the opposite end walls of the outlet opening 23.

As the products of combustion are discharged from the outlet opening 23, they tend to follow the inner surfaces 56 on the plates 35, and by reason of this phenomena, the tendency tor the gaseous blast to necK-in is greatly reduced. Consequently, the width of the blast discharged from the opening 23 between the plates will correspond substantially to the full length of the outlet opening 23 and by feeding the primary filaments into the blast between the plates, advantage may be taken of the full width of the blast. ln fact, the plates 5'5 actually extend forwardly beyond the zone of introduction of the primary filaments into the blast, so as to exercise some control on the expansion of the blast and thereby tend to increase the eltective length of the attenuating zone.

It is pointed out in this connection that the opposite side walls of the shields previously described assume positions adjacent opposite ends of the elongated burner discharge opening 23, and as a consequence, have somewhat the same effect on the blast as the plates 55.

In Figure 8 of the drawing a construction similar to the one shown in Figure 6 is illustrated, except that the inner surfaces 56 of the plates 55 are transversely curved in a laterally outward direction. Such a construction is desirable in that it has a tendency to confine opposite edge portions of the blast, or in other words, limits spreading of the edge portions of the blast passing along the plates.

In the modification shown in Figure 9 of the drawings, the blast issuing from the burner discharge opening 23 is somewhat confined without the use of metal or similar shields. In detail, a pair of blowers 60 are respectively supported at opposite sides of the opening 23 in positions such that the discharge sides 61 of the blowers are directed toward opposite sides of the blast B issuing from the burner outlet opening. Fluid such as air or steam is admitted to the blowers through inlet conduits 62, and this fluid is discharged from the blowers at a rate approximating the velocity of the gaseous blast flowing from the burner discharge opening 23. The resulting relatively high velocity streams of fluid flowing along opposite sides of the path of travel of the blast not only protects the blast from the cooling effects of the atmosphere, but in addition, tends to control expansion of the blast as well as the turbulence resulting from discharging the blast into the atmosphere.

In the present instance the primary filaments P are introduced to the blast in advance of the blowers. However, if desired, the blowers may be located in advance of the primary filament guide 32 in the manner clearly indicated in Figure 10 of the drawings. In either case the effective length of the attenuating zone in the blast is substantially increased, and the turbulence in this zone is somewhat reduced.

Another embodiment of the invention is illustrated in Figures 11 and 12. In this form a member or shield 76 is disposed forwardly of the burner 19 and is formed with side walls or portions 72 defining lateral boundaries for the ribbon-like blast B of gases projected through the burner outlet 23. Disposed between and connecting the walls 72 are two series 74 of vanes or blast confining means, in the embodiment illustrated, each series including vanes 75, 76 and 77. The vanes are substantially L-shaped in cross-section as shown in Figure 12.

The series 74 of vanes are preferably arranged at opposite sides of and symmetrically disposed with respect to a horizontal median plane through the center of the burner orifice and centrally of the blast. The vanes are shaped and arranged whereby one leg 78 of each vane is .disposed transverse to the general direction of the blast while the other leg 79 of each vane forms a wall which is substantially parallel to the median plane of the blast. The legs of each vane are joined by means of a curved portion 80. The pairs of vanes l I l I 33 elongated in the direction of travel of the primary .fibers P and is formed with a plurality of laterally spaced grooves 34 corresponding in number to the number of .primary filaments as in the other forms of apparatus hereinbefore described. The plate 33 terminates adjacent the front Wall of the burner near the upper zone .of the blast B issuing from the outlet 23. The guide 32 is preferably provided with a cover 36 to enclose the primary filaments. As the plate 33 is subject to extremely high temperatures it may be cooled by a suitable medium circulated through a jacket 37.

In the operation of this arrangement the blast B of intensely hot gases moving at a high velocity discharged from the burner 19 is projected in a direction substantially centrally through the space between the series of vanes and attenuates the tips of the primary filaments P to fibers as the filaments P are continuously advanced into the attenuating zone. Due to the high velocity of the moving gases of the blast flowing between the series of vanes, atmospheric air is induced or drawn through the spaces between adjacent vanes of each series, the induced air bounding the upper and lower zones of the blast as a sheath. The sheath or stream of induced air apparently cooperates with the walls or legs of the vanes disposed parallel to the general direction of the blast to confine or streamline the flow of the gaseous blast to effectively lengthen the same. The lengthening of the blast enhances the efficiency of attenuation as the fiber attenuating zone of the blast is thereby effectively lengthened. Through an arrangement of this character it has been found that substantially more glass may be attenuated to fibers in a predetermined unit of time than is obtainable from a burner without the present arrangement.

It has been found that the vertical dimension of the 7 space defined between the rows or series of vanes has an effect upon the efficiency of the arrangement in attenuating primary filaments to comparatively fine fibers. It appears that efiicient operation is obtained by disposing the vanes 75 nearest to the burner with a vertical dimension slightly in excess of the vertical dimension or depth of the burner outlet with succeeding pairs -of vanes spaced progressively greater distances apart as shown in Figure 12. As a practical exemplification of an apparatus which attains a high degree of attenuating efficiency, with a burner orifice of vertical depth or dimension of approximately seven-sixteenths of an inch, the adjacent pair of vanes are spaced with the parallel legs thereof approximately nine-sixteenths of an inch while the parallel legs of the third pair of vanes are spaced approximately one and one-half inches apart.

It has also been found that with a burner outlet of the same dimension utilized with apparatus of the above described character with spacing between the parallel legs of the nearest pair of vanes appreciably greater than nine-sixteenths of an inch, the fiber attenuating efficiency or yield decreased appreciably. In I order to secure a high efficiency of attenuation of glass to fibers, the distance between the parallel leg portions of the vanes'nearest the burner may be approximately I thirty percent greater than the depth of the burner orifice. However, this proportion may be varied dependent upon .the particular characteristics of the thermo-softenable material being attenuated.

It has also been found that by utilizing a shield of the character illustrated in Figures 11 and 12 very high attenuating efficiency and increased yield of fibers may be achieved by increasing the pressure of the fuel and air mixture fed to the burner 19 and thereby increase the velocity of the blast from the burner. Practical operation of the apparatus indicates that efficiency s improved by elevating the pressure of the fuel and air -mixture fed to the burner until a distinct hissing noise is discernable above the audible sound level normally set up by the sound waves entrained in the gases of the blast. The hissing sound is apparently due to a relatively high rate of flow or induction of atmospheric air along the blast, the length of the blast being visibly increased under these conditions of operation.

While the reasons for the substantial improvement in attenuating efficiency and fiber yield may not be completely understood, -it is known that air is a relatively poor conductor of heat and the blanket or sheath of induced air adjacent the intensely hot moving gases of the blast effectively insulates the gases against rapid loss of heat with a consequent retardation of expansion and retention of a high velocity through a greater linear distance providing aprolonged fiber attenuating zone.

Although a number of embodiments of this invention are shown herein for the purpose of illustration, nevertheless, it will be noted that in each embodiment provision is made for shielding or confining the blast for a substantial portion of its length. In certainmodifications the shielding is accomplished by the coopera: tion of a metal tube and air induced by movement of the blast through the shield, and in other instances, the blast is shielded by relatively fast moving streams of fluid. Regardless of the specific arrangement selected, the blast is protected for a substantial portion of its length from the cooling effects of the atmosphere, and the turbulence in the attenuating zone of the blast is controlled. As a result it is possible to produce fine ibibers of substantial length on an economical production asis.

What I claim is:

1. The process of making glass fibers which comprises burning a combustible gaseous mixture in a chamber provided with a restricted outlet through which the products of combustion are discharged in the form of an intensely hot, high velocity blast; confining the blast as it issues from the outlet; directing moving streams of air along opposite sides of the blast, and feeding primary filaments of glass into the confined blast in a girection substantially normal to the movement of the ast.

2. The process of making glass fibers which comprises burning a combustible gaseous mixture in a chamber provided with a restricted outlet through which the products of combustion are discharged in the form of a hot, high velocity blast; confining the blast as it issues from the outlet by directing streams of air toward opposite sides of and in contact with the blast in the general direction of flow of the blast, and feeding primary filaments of glass into the confined blast and in a direction substantially normal to the movement of the blast.

3. The process of making glass fibers which comprises burning a combustible mixture in a chamber provided with a restricted outlet through which the products of combustion are discharged in the form of an intensely hot, high velocity blast, confining the blast as'it issues from the outlet by directing streams of noncombustible fluid from a supply thereof under pressure along opposite sides of the blast, and feeding primary filaments of glass into the confined blast in a direction substantially normal to the movement of the blast.

4. The process of making glass fibers which comprises burning a combustible mixture in a chamber provided with a restricted outlet through which the products of combustion are discharged in the form of an intensely hot, high velocity blast, confining the blast as it issues from the outlet by directing streams of air from a supply thereof under pressure along opposite sides of the blast, and feeding primary filaments of glass into the confined blast in a direction substantially normal to the movement of the blast.

Stalego Oct. 2, 1951 Stalego Dec. 11, 1951 

